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Timothy Wyatt. Show More. No Downloads. Views Total views. Actions Shares. No notes for slide. Kaf mule 4x4 '05 service manual 1. No liability can be accepted for any inaccuracies or omissions in this publication, although every possiblecare has been taken to make kawasaki mule 610 service manual download as complete and accurate as possible.

The right is reserved to make changes at any time without prior notice по этой ссылке without incurring an obligationto make such changes to products manufactured previously.

See your dealer for the latest information onproduct improvements incorporated after this publication. All information contained in this publication is based on the latest product information available at the timeof publication. Illustrations and photographs in this publication are intended for reference use only and maynot depict actual model component parts. Crankcase Emission Control System A sealed-type crankcase emission control system is used to eliminate blow-by gases. The blow -by gases are led to the breather chamber through the crankcase.

Then, it is led to the intake manifold. Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase, and then returned to the bottom of the crankcase.

Exhaust Emission Control System The exhaust emission control system applied to this engine family is engine modifications that consist of a modified carburetor and ignition system having optimum ignition timing characteristics. A maintenance free ignition system provides the most favorable ignition timing and helps main- tain a thorough combustion process within the kawasaki mule 610 service manual download which contributes to a reduction of exhaust pollutants узнать больше the atomosphere.

Tampering does not include the temporary removal or rendering inoperative of de- vices or elements of design in order to perform maintenance. Tampering could include: a. Maladjustment of vehicle components such that the emission standards are ex- ceeded. Use of replacement parts or accessories which adversely affect the performance or durability of the vehicle.

Addition of components or accessories that result in the vehicle exceeding the stan- dards. Kawasaki mule 610 service manual download removing, disconnecting, or rendering inoperative any component or element of design of the emission control systems. They are designed to give optimum performance windows pro vs ltsb performance free a low noise level.

Please do not remove these systems, or alter them in any waywhich results in an increase in noise level. EachHowever, it contains enough detail and basic in- chapter in turn has its own comprehensive Ta-formation to make it useful to the owner who de- ble of Contents. A basic knowledge kawasaki mule 610 service manual download mechanics, tion, use the Quick Reference Guide to locatethe proper use of tools, and workshop proce- the Electrical Kawasaki mule 610 service manual download chapter.

Then, use thedures must be understood in order to carry out Table of Contents on the first page ссылка на подробности the chap-maintenance and repair satisfactorily. When- kawasaki mule 610 service manual download to find the Ignition Coil section.

In order to perform the work efficiently and WARNINGto avoid costly mistakes, read the text, thor-oughly familiarize yourself with the procedures This warning symbol identifies specialbefore starting work, and then do the посетить страницу источник care- instructions or procedures which, if notfully in a clean area.

Whenever special tools or correctly followed, could result in per-equipment are specified, do not use makeshift sonal injury, or loss of life. Precision measurementscan only be made if the proper instruments are CAUTIONused, and the use of substitute tools may ad- This caution symbol identifies specialversely affect safe operation.

It as spare parts are listed in the Parts Catalog. In most chapters an exploded view illustration of the system components follows the Table of How to Use This Manual Contents. The Quick Reference agent during assembly. To facilitate actual operations, notes, illustra-tions, photographs, cautions, and detailed descriptions have been included in each chapter wherevernecessary. This section explains the items that require particular attention during the removal andreinstallation or disassembly and reassembly of general parts.

Especially note the following:Battery Ground Before completing any service on the vehicle, disconnectthe battery wires from the battery to prevent the kawasaki mule 610 service manual download fromaccidentally turning over. Edges of Parts Lift large or heavy parts wearing gloves to prevent injuryfrom possible sharp edges on the parts. Solvent Use a high-flush point solvent when cleaning parts. High-flush point solvent should be used according to directionsof the solvent manufacturer.

Cleaning vehicle before disassembly Clean the vehicle thoroughly before disassembly. Dirt orother foreign materials entering детальнее на этой странице sealed areas during ve-hicle disassembly can cause excessive wear and decreaseperformance of the vehicle. Arrange theparts according to the order the parts were disassembledand clean the parts in order prior to assembly. Storage of Removed Parts After all the parts including subassembly parts have beencleaned, store the parts in a clean area.

Put a clean clothor plastic sheet over the parts to protect from any foreignmaterials that may collect before re-assembly.

Inspection Reuse of worn or damaged parts may lead to serious kawasaki mule 610 service manual download. Visually inspect removed parts for corrosion, discol-oration, or other damage. Refer to the appropriate sectionsof this manual for service limits on individual parts. Replacethe parts if any damage has been found or if the part is be-yond its service limit. Gaskets, O-rings, Oil seals,Grease seals, circlips or cotter pins must be replaced withnew ones whenever disassembled.

Assembly Order In most cases assembly order is the reverse of disassem-bly, however, if assembly order is provided in this ServiceManual, follow the procedures given.

Then tighten them according to the specified se-quence to prevent case warpage or deformation which canlead to malfunction. Conversely when loosening the bolts,nuts, or screws, first loosen all of them by about a quar-ter turn and then remove them. If the specified tighteningsequence is not indicated, tighten the fasteners alternatingdiagonally. Tightening Torque Incorrect torque applied to a bolt, nut, or screw maylead to serious damage. Tighten fasteners to the specifiedtorque using a good quality torque wrench.

Often, the tightening sequence is followed twice initialtightening and final tightening with torque wrench. Force Use common sense during disassembly and assembly,excessive force can cause expensive or hard to repair dam-age.

When necessary, remove screws that have a non-permanent locking agent applied using an impact driver. Use a plastic-faced mallet whenever tapping is necessary. Gasket, O-ring Hardening, shrinkage, or damage of both gasketsand O-rings after disassembly can reduce sealing per-formance. Remove old gaskets and clean the sealingsurfaces thoroughly so that no gasket material or othermaterial remains. Install new gaskets and replace usedO-rings when re-assembling.

Liquid Gasket, Locking Agent For applications that require Liquid Gasket or aNon-Permanent Locking Agent, clean the surfaces sothat no oil residue remains before applying liquid gasketor locking agent. Do not apply them excessively. Exces-sive application can clog oil passages and cause seriousdamage.

Be sure to maintain proper alignment and usesmooth movements when installing. Ball Kawasaki mule 610 service manual download and Needle Bearing Do not remove pressed ball or needle unless removal isabsolutely necessary. Replace with new ones wheneverremoved. Press bearings with the manufacturer and sizemarks facing out. Press the bearing into place by puttingpressure on the correct bearing race as shown. Pressing the incorrect race can cause pressure betweenthe inner and outer race and result in bearing damage.

Oil Seal, Grease Seal Do not remove pressed oil or grease seals unless removalis necessary. Replace with new ones whenever removed. Press new oil seals with manufacture and size marks facingout.

   


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